Nexus Controls Solutions
Multiple control options allow for tailored control and protection solutions to meet your needs
Turbine and Compressor Control Systems
Nexus Controls, a Baker Hughes business, (formerly known as GE Energy Control Solutions) offers turbine and compressor control solutions that provide You with dependable asset management capabilities and improved analytics.
Nexus Controls’ global team of domain experts leverage a portfolio of reliable control platforms to tailor outcomes to best meet our customer needs. Our experienced team of domain experts have successfully delivered over 11,000 projects around the world, including extensive Gas, Steam, and Hydro Turbine–Generator and Turbine Driven Compressor Controls system applications across a wide range of industries. The Nexus Controls global engineering and manufacturing network provides customers with dependable local support to ensure that your Gas & Steam Turbine and Compressor controls systems starts up the first time while meeting your schedule.
Nexus Controls’ long-standing relationships with reputable original equipment manufacturers (OEM) such as General Electric and Baker Hughes’ Turbomachinery & Process Solutions (TPS), formerly known as Nuovo Pignone, provides additional customer benefits. These OEM relationships afford us access to an extended team of equipment experts giving us, and you, a distinct advantage over competing solutions.
Nexus Controls’ extensive unit controls experience encompasses most OEM providers. Our deep knowledge allows our team of experts to identify and quickly understand site specific concerns to deliver solutions that best meet your specific needs.
Nexus OnCore Control System
Nexus Controls' - Nexus OnCore† Control System is designed to help plant operators improve their decision-making speed and accuracy when the plant fails to operate correctly under normal conditions. The Nexus OnCore Control System offers a unified software environment that can quickly and accurately change the application system logic that controls plant operations in real time, online. This capability optimizes up-time without the need to rely on the manufacturer.
Nexus OnCore Safety System
Nexus OnCore systems increase equipment availability, reliability and maintainability for rotating machines, offering a broad, specialized portfolio that includes critical cybersecurity features and diagnostic approach to the OEM system vendor.
The Nexus OnCore Safety System is a programmable electronic safety-related system defined by IEC 61508 (2010), having a system capability of SC 3 and safety integration level of SIL 3 by 2oo3 architectural design. It can be applied to those applications which requires no higher than SIL 3 under low demand operation mode.
GE Mark™ Control System
Nexus Controls (formerly known as GE Energy Control Solutions) is GE Power’s Mark Controller installed base preferred upgrade provider. Our global team of over 800 employees is responsible for the successful completion of more than 95% of all GE Mark Controller upgrades competed to date.
Our extensive GE Mark unit controller experience encompasses Gas Turbine Unit Controls, Steam Turbine Units Controls, Combined Cycle Gas Turbine Integrated Controls, OptiComp† Compressor Trains Surge Protection, and Nuclear Steam Turbine Controls.
Our engineered GE Mark IV, GE Mark V and Mark VI migrations provide a balanced solution that eliminates your obsoleted hardware risks while maximizing reuse of existing controller hardware to minimize your cost. For customers interested in full rip and replacement solutions we offer robust GE Mark I to GE Mark VI cabinet replacements. We can provide simplex, duel and triple-mode redundant (TMR) GE Mark VIe controller solutions to meet your equipment risk management needs. Standard and SIL configurations are available to meet your industry standards.
Nexus Controls offers a comprehensive portfolio of Industrial Cybersecurity, Excitation, Services, Mechanical, and Instrumentation & Controls products to compliment Your GE Mark VIe controller and enable our team of domain experts to support your turnkey solution needs.
Woodward Control System
Nexus Controls, a Baker Hughes business (formerly known as GE Energy Control Solutions) is a qualified Woodward Control solution provider. The roots of our business stemmed from The Woodward Governor Company Hydro, and the Engine & Turbine Controls divisions that were established in 1957. General Electric purchased these two divisions from The Woodward Governor Company, along with all the sole legal rights to the Hydro IP and mechanical drawings, in May 2000. Today more than 30% of our current employees are original to The Woodward Governor Company.
The Nexus Controls’ worldwide team of experts have extensive experience delivering Woodward controller outcomes that delighted customers. You will benefit from the collective knowledge that our team of subject matter experts have gained from decades of successfully completed projects spanning a wide range of controls platforms. Our Woodward unit controller experience encompasses 501, 505, 723, DSLC, Netcon, Atlas, Micronet, and Micronet+* to name a few.
If you are looking for solutions to manage risks associated with your obsolete Woodward controller, Nexus Controls is the right partner because we have the sole legal rights to the original IP and drawings. We will work with Your team to understand Your business challenges and deliver solutions that will provide you with a balanced outcome.
Our comprehensive Nexus Controls’ portfolio empowers our team to deliver turnkey solutions. We have a complete portfolio of DCS, Industrial Cybersecurity, Excitation, Services, Mechanical, and Instrumentation & Controls products to compliment your controller system.
*Other names may be trademarks of the respective owners and are used herein for identification purposes only. Use of any names or marks owned by a third party does not imply endorsement by or a relationship with the third party.
Human Machine Interface and Communication Networks
Nexus Controls, a Baker Hughes business (formerly known as GE Energy Control Solutions) offers a complete portfolio of Human Machine Interfaces (HMI) and Communication Network solutions. We offer a complete portfolio of Nexus OnCore HMI and Communication Network products in addition to support of your GE Mark HMI fleet. Our global engineering and service teams upgrade over 600 HMI system annually across multiple industrial verticals including Renewables (Hydro, Solar, Wind), Thermal Power, Oil & Gas and Petrochemical verticals.
The HMI, network and cybersecurity turnkey solutions we provide address hardware, software and security obsolescence including the ability to optimize, expand and secure your existing controls communication network. Nexus Controls HMI solutions include state-of-the-art thin client and traditional thick client HMI hardware with the latest Microsoft Windows® software.
Our portfolio includes SCADA, RTU, network switches, firewalls, and routers. We can customize your protocol interfaces all in a secure network architecture. We offer advanced remote-control and access solutions for unmanned remote site startup as well as remote centralized control room solutions over a secure connection which includes controller hardware and software logic upgrades.
Over 11,000 global projects successfully completed.
44 countries on 6 continents, 8 Assembly / Test Facilities, 13 Engineering Offices.
Genuine Parts for Woodward Hydro, GE Mark™ Controls and Nexus OnCore† products.
Global 24 hours per day - 7 days per week Domain Expertise is just one call away.