Nexus Controls LLC (formerly GE Energy Control Solutions)

Welcome to the home of Nexus Controls! Nexus Controls, a Baker Hughes business has been serving customers worldwide for more than a century. We leverage multiple Turbine and Compressor Controls platforms and a proven Distributed Controls System (DCS) platform, along with a complete OT Cybersecurity, Excitation, Mechanical, Instrumentation & Controls, and Global Service portfolio to meet your turnkey needs.

 

 

Are you questioning how to get the most value out of your Industrial Control System and OT cybersecurity solution?

   

Factory

Then you’ll need a partner that believes in balancing costs and benefits to meet your unique goals. That’s where we come in. Nexus Controls will focus first and foremost on gaining a deep understanding of your challenges and problems, before making recommendations. We believe this is how we ultimately achieve the best possible solution for YOU.

Drawing on more than century of experience and vast knowledge, our dedicated and global support team of over 800 employees has delivered successful outcomes at more than 11,000 customer sites.

We have a broad range of Control, Safety, Cybersecurity, Mechanical, Instrumentation, and Service offerings to choose from when developing your unique solution. We strive to be viewed as your partner and we work hard to develop and sustain a long-term relationship with you.

Nexus Controls… we’ve been here all along

Nexus Controls was rebranded as part of Digital Solutions at Baker Hughes back in October 2019. However, the Nexus Controls story began long before that. Our business today exists as the collective experience and history of multiple companies whose lineage spans 150 years.

Windmills

Beginning with The Woodward Governor Company and encompassing longstanding relationships and synergy with General Electric and Baker Hughes, the entire Nexus Controls story demonstrates our intense focus on innovation, customer relationships, and measurable outcomes – the three pillars of our historical success.  

Our unique history is what made us a leader in the energy technology, industrial controls, DCS, safety systems, and cybersecurity markets. It is important to us because it is who we are.

And although you might not know us by name… we’ve been here all along.

You need a partner with a proven track record for providing controls that are reliable and intuitive at the right price point for YOU!

Turbine and Compressor Controls

Nexus Controls, a Baker Hughes business (formerly known as GE Energy Control Solutions) has over a century successfully delivering Turbine and Compressor Control System solutions for customers across a wide range of industries. Our team leverages a comprehensive portfolio of reliable control platforms to tailor the outcome to best meet Your needs.

Our experienced team of domain experts have successfully delivered over 11,000 projects around the world, including extensive integrated Gas & Steam Turbine and Compressor controls system applications across a wide range of industries.

Distributed Control Systems (DCS)

Nexus Controls, a Baker Hughes busines (formerly known as GE Energy Control Solutions) has successfully delivered positive Distributed Control Systems (DCS) outcomes for customers operating across a wide range of industries.

Our highly reliable Nexus OnCore Control Systems provides You with a cost-effective, next-generation DCS solution that is extremely easy to learn and manage. The thoughtful design of our Nexus Oncore HMI software provides a clear understanding of your plant operations as well as a logical process for managing alarms and systems alerts.

Nexus Controls’ global team of domain experts have successfully completed over 11,000 greenfield and brownfield projects around the world, including extensive Distributed Control System applications across a wide range of industries.

Generator Control and Excitation Systems

Our dedicated team of engineering and service professionals specialize in generator control and protection systems. We have decades of experience supplying excitation modernizations for heavy duty and aeroderivative gas, industrial and large steam, and hydro powered turbine-generators to customers worldwide.

As regulatory and operational requirements evolve, many legacy generator control systems are limited by the technology of their era and require upgrades to improve the performance, security and compliance of generating assets. Aging generator controls represent an increased operational risk over time and our team can help owners to develop comprehensive hardware, software, design and installation solutions optimized to meet their specific needs.

Whether a “controls only” migration, a standalone excitation replacement or as part of an integrated plant control retrofit project, our team can provide a single point of responsibility to deliver a successful retrofit across a wide variety of generator and control manufacturers and applications.

Industrial Cybersecurity

SecurityST® is a flexible and configurable cybersecurity solution specifically designed to protect turbine, plant and generator controls environments. SecurityST offers proactive protection policies and centralized reporting capabilities needed to reduce your threat surface, manage cyber risk and comply with global security standards.

Cyber Asset Protection (CAP) is a security program that delivers validated patches for operating systems and applications. CAP provides anti-virus/intrusion detection signatures to ensure HMIs, servers, switches and network intrusion detection devices are protected from cyber vulnerabilities.

Mechanical, Instrumentation and Control

Engineered Mechanical and Instrumentation solutions by Nexus Controls have been designed for and have been serving the global Utility, Industrial, and Oil & Gas vertical markets for more than 62 years. Our mechanical and instrumentation solutions are offered standalone or as system applications.

Both mechanical and instrumentation solutions can be integrated with our Nexus OnCore Distributed Control System (DCS) or integrated into an existing customer DCS system. We provide full service and maintenance offerings for all our standard and custom solutions.

High-Fidelity Simulation

Nexus Controls leverages its deep knowledge of turbines and plant equipment to provide you with reliable, virtual controller software that creates a safe, risk-free environment to train and test control system modifications. Utilizing our simulation software makes operations and maintenance processes more effective and increasing the plant productivity.

Global Services

Global Services from Nexus Controls puts you in control by connecting you to the right expert at the right time to meet your needs. We know that you face challenges with aging equipment and workforce turnover. We know that you need timely execution, intuitive solutions and long-term peace of mind. Our services team shares your risk and provides value-added outcomes.

The industrial control system (ICS) is the digital center of plant operations, responsible for keeping the facility running safely and efficiently. These assets must be maintained and updated on a regular basis to ensure you get the most out of your investments.

Whether you need 24/7 technical phone support, live remote diagnostics, at-site field engineering, parts management, cybersecurity support, or world-class training, we partner with you to securely optimize operations, minimize downtime, and improve safety through our customized service agreements.

Get In Touch

Over 11,000 global projects successfully completed.

Experience

44 countries on 6 continents, 8 Assembly / Test Facilities, 13 Engineering Offices.

Global Presence

Genuine Parts for Woodward Hydro, GE Mark™ Controls and Nexus OnCore† products.

Parts Management

Global 24 hours per day - 7 days per week Domain Expertise is just one call away.

Technical Support