モノのインターネット(IoT)を活用して、小型で強力なワイヤレス振動センサーで稼働時間、生産性、安全性を向上します。

ワイヤレス - Ranger Pro

高効率で堅牢なRanger Proワイヤレスセンサーシステムは、発電、石油、ガス、その他のエネルギー産業において多種多様な機械設備の状態監視を実現します。この小型ながら強力なセンサーは、届きにくく危険な場所を遠隔監視する能力を大幅に向上します。優れたバッテリー寿命(構成によっては最大5年)により、すべての重要な機械設備の監視を強化します。Ranger Proは多くのサードパーティソフトウェアソリューションに対応していますが、現在はベントリー・ネバダの主力ソフトウェアであるSystem 1と完全に統合し、シームレスでリアルタイムなデータの完全なカスタマイズが可能です。

Ranger Proは以下を提供します。

  • 簡易性 - 小型のワイヤレス設計とバッテリー寿命の延長により、Ranger Proは危険な環境やアクセスの難しい環境でも、簡単に設置できるようになりました。
  • コスト効率 - Ranger Proワイヤレスシステムで正確なリアルタイムデータを取得することで、「巡回検査による報告」が不要になり、人件費、誤診断、計画外の生産停止を削減します。
  • System 1ソフトウェアと完全に統合 - System 1は、Ranger Pro Wirelessと連携するようにゼロから設計された唯一のソフトウェアスイートで、センサーの強力なデータ収集機能を活用して、機械の状態に関する最も正確なレポートを取得できます。
  • 簡単かつ迅速に拡張可能 - Ranger Proワイヤレス振動センサーは、ワイヤレス(スターまたはメッシュ)、バッテリー駆動、小型(88mm x 40mm)で、1軸または3軸の振動検出構成でセットアップでき、無線でプロビジョニングと設定を行えます。

リアルタイムの振動監視に加えて、ワイヤレスネットワークから複数のセンサーの迅速簡単な配備、暗号化されたデータ伝送、長いバッテリー寿命、危険な環境での作業能力が必要な場合、ベントリー・ネバダのRanger Pro振動センサーは、お客様のワイヤレス振動検出ソリューションを実現します。

When you need real-time remote vibration monitoring combined with rapid, simple deployment of multiple sensors in a wireless network, encrypted data transmission, long battery life, and the ability to work in hazardous environments, Ranger Pro condition monitoring sensors from Bently Nevada are the answer.

Our efficient and rugged Ranger Pro† provides real-time, online condition monitoring data that is critical to an effective predictive maintenance program. The Ranger Pro can be used to gather important machine health data from a broad range of machinery across multiple industries including power generation, oil & gas, mining, pulp & paper, metal processing, and more. More than just a vibration sensor, the Ranger Pro allows for 24/7 monitoring of velocity, acceleration, and temperature plus timebase waveforms, spectra, and PeakDemod spectrum on important machine assets. Decrease unplanned downtime, increase machine life through predictive, condition-based maintenance with Ranger Pro wireless vibration monitoring system.

 

Ranger Pro 2019

Bently Nevada Ranger Pro online wireless vibration sensor and condition monitoring system offers these benefits:

  • Cost-Effective 

    By eliminating “reporting by walking around” via accurate, real-time remote data collection, your Ranger Pro Wireless system will save you labor costs, erroneous diagnoses, and unplanned production outages.
  • Easy to Install

    Our compact, wireless design coupled with an extended battery life makes the Ranger Pro the obvious choice for ease of installation, even in hazardous or hard to reach settings

  • Long Battery Life

    The Ranger Pro wireless vibration monitoring system boasts an impressive battery life (up to five years in some configurations) also means increased protection and condition monitoring for all of your machinery.
  • Expandable

    Wireless (star or mesh), battery-powered, and compact (88mm by 40mm), the Ranger Pro Wireless vibration sensor can be set up in either uniaxial or tri-axial vibration detection configurations with temperature and can be provisioned and configured over the air.
  • Condition Monitoring Software 

    While the Ranger Pro is compatible with many third-party software solutions, it is now fully integrated with Bently Nevada's flagship condition monitoring softwareSystem 1†, which allows for seamless, real-time, and fully customizable machine health data. System 1 is the only software suite that has been designed from the ground up to work with the Ranger Pro Wireless, leveraging the sensor's powerful data collection abilities so you can get the most accurate reporting on your overall machine health.

製品概要

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Ranger Pro Specifications

  • Accelerometers
    • Characteristics
      • Axis
        • 1 or 3 axis
      • Sensing element 
        • Piezoelectric ceramic 
      • Amplitude range 
        • ±20 g peak 
      • Measurement accuracy 
        • ±5% (160 Hz) Z-axis ±10% (160 Hz) X and Y axis 
      • Transverse sensitivity (Typ.) 
        • 7% (160 Hz) 
  • Trending Variables
    • Acceleration
      • Acceleration frequency range 
        • Z axis: 5 Hz (±3dB) to 10 kHz (±3dB) X and Y axis: 5 Hz (±3dB) to 4 kHz (±3dB) (tri-axial sensor only) 
      • Acceleration amplitude range 
        • 0 – 200 m/s2(0 - 20 g) 
      • Acceleration units / sub units 
        • g or m/s2 / peak or rms 
      • Fmin 
        • 2, 5, 10, 100, 200 (Hz) 
      • Fmax 
        • 200, 500, 1000, 2000, 5000, 10000‡Hz‡ 10,000 only on Z-axis 
    • Velocity
      • Velocity frequency range 
        • 5 – 1000 Hz 
      • Velocity amplitude range 
        • 0 – 50 mm/s (0 - 2 in/s) 
      • Velocity units / sub units 
        • in/s or mm/s peak or rms 
      • Fmin 
        • 5, 10 Hz 
      • Fmax 
        • 200, 500, 1000 Hz 
    • Peak Demod
      • Peak Demod Pk
        • Z axis only
        • Parameters based on PeakDemod Spectrum settings below
      • Measurement interval 
        • 6, 8, 12, 24, 48, 168, 336, 672 hours 
      • Output data - Overall values using: 
        • Modbus from device gateway
        • Generic Client Interface (GCI) into System 1 
  • Waveforms and Spectra
    • Acceleration
      • Acceleration waveform 
        • X, Y and Z axis depending on sensor model 
      • Fmin 
        • 2, 5, 10 Hz 
      • Fmax 
        • 200, 500, 1000, 2000, 5000, 10000 ‡ Hz‡ Z-axis only 
      • Number of samples 
        • 1024, 2048, 4096, 8192 
      • Units/Sub units 
        • g or m/s2 / peak or rms 
    • Velocity
      • Velocity spectra 
        • X, Y and Z axis depending on sensor model 
      • Fmin 
        • 5, 10 
      • Fmax 
        • 200, 500, 1000 
      • Number of lines 
        • 400, 800, 1600, 3200
      • Units/sub-units
        • in/s or mm/s / rms 
    • Peak Demod
      • Peak Demod spectrum 
        • Z-Axis only 
      • Fmax 
        • 200, 500, 1000, 2000, 5000 Hz 
      • Demod Band Min 
        • 500, 1000, 2000, 5000 Hz Max 40000 Hz 
      • Units 
        • g, m/s2
      • Waveforms and spectra measurement intervals 

        • 6, 8, 12, 24, 48, 168, 336, 672 hours 

      • Output data 

        • Waveforms and spectra via gateway Generic Client Interface (GCI) into System 1 

  • Temperature Sensor
    • Characteristics
      • Measurement range
        • -40 °C to 120 °C (-40 °F to 248 °F) (Temperature sensor range. Not to be confused with allowable operating temperatures. Limited by battery and ambient conditions.) 
      • Resolution
        • 0.1°C
      • Output data 
        • Overall temperature values via Modbus from device gateway 
  • Wireless
    • Characteristics
      • Network standard 
        • ISA100.11a or WirelessHART
      • Radio standard 
        • IEEE 802.15.4 
      • Radio frequency 
        • 2.45 GHz ISM band 
      • Provisioning/ firmware updates 
        • Over-the-air using ISA100 network or via the USB docking station. 
      • Encryption/ security 
        • 128-bit AES encrypted packets 
      • Output power (peak) 
        • 10 mW, maximum 
      • Maximum RF Output Power
        • 4 mW/MHz
      • Wireless range 
        • 150 meters sensor to access point, 100 meters sensor to sensor, line of sight. (Actual range depends on obstacles present, gateway antenna type, and orientation of the sensor relative to the gateway antenna.) 
  • Battery Power
    • Type

      Replaceable D size 3.6V lithium-thionyl chloride.

      Warning: Use only one of the following batteries: Tadiran TLH-5930/S, Tadiran TL-5930/S, Tadiran SL-2780, or Xeno Energy XL-205F.

       

       

        

    • Hazardous area temperature range (Ta)

      Battery Models

      • TLH-5930/S
        • -40 °C < Ta < 80 °C 
      • TL-5930/S, Xeno XL-205F, Tadiran SL-2780
        •  -40 °C < Ta < 70 °C 

       

        

    • Battery Life

      Up to five years depending on the operating mode and configuration. 

  • Operating Conditions
    • Specs
      • Operating temperature 
        • -40 °C to 85 °C (-40 °F to 185 °F) (Operating at extreme temperatures or beyond negatively affects battery life and may damage the sensor.) 
      • Vibration limit 
        • 20g peak 
      • Chemical resistance 
        • Stainless steel and high temperature, solvent-resistant PPS plastic. 
      • Shock resistance 
        • 0.5 meter drop onto concrete 
      • Altitude
        • Maximum 3,000 m (9,842 ft.) outdoors 
  • Physical Specifications
    • Physical Characteristics
      • Weight 
        • 230 grams (without battery; 300 grams with battery) 
      • Dimensions 
        • Height: 88 mm; diameter: 40 mm 
      • Case material 
        • 316 stainless steel body and glass-reinforced, impact-resistant PPS top 
      • Mounting hole 
        • M6 x 1mm X 5mm deep internal thread 
      • IP rating 
        • IP67 dust and water resistant (pending) 
  • Regulatory Complicance
    • EMC conformity standards

      IEC 61326-1, ETSI EN 301 489-1, CISPR22, ETSI EN 301 489-17 

    • Radio spectrum

      ETSI EN 300 328 

    • Safety

      ETSI EN 61010-1, IEC 62479 

    • Hazardous atmosphere

      CSA Class 1 Division 1 Groups A, B, C, D T4ATEX/IECEx Zone 0 

    • Conformity

      Compliant with all CE and FCC/IC requirements 

    • Applies to RangerPro BN P/N:

      121M6466, 121M6469, 121M6470

  • Compatible Gateways
    • Yokogawa
      • YFGW 410 Field Wireless Management Station 
      • YFGW 510 Field Wireless Access Poi 
    • Honeywell
      • WDM Wireless Device Manager 
      • FDAP Field Device Access Point 
Ranger Pro Plantwide

Advantages of Wireless Condition Monitoring Systems

  • Limit machine failure rate through 24/7 vibration monitoring 

Bently Nevada's Ranger Pro Wireless temperature and vibration sensing system reduces the frequency of sudden equipment failures by way of accurate and early detection of an issue. Turn unplanned outages into manageable, predictive maintenance. With the addition of the Ranger Pro's wireless condition monitoring capabilities to your detection arsenal, you can expand your existing reliability program to gain a greater advantage in keeping your systems up and running.

  • Extend equipment life through predictive maintenance planning

When it comes to machinery protection, the more data, the better. The caveat is that your data needs to be accurate as well; otherwise, it's useless - or worse - detrimental to your efforts. Ranger Pro is a vibration and temperature monitoring system that provides you with real-time data you need to drive an effective predictive maintenance program.

  • Improve reliability programs through accurate, real-time data collection

Use Ranger Pro Wireless Condition Monitoring for immediate notifications of an issue, the acquisition of short- and long-term trending data, and diagnostic reporting. With real-time, accurate data, you can eliminate the extra costs associated with "reporting by walking around" – and any potential misdiagnoses from mere observation.